99. Any feedback appreciated Thanks I can’t find any information in my weak clymer book. 3. ... Motorcycle Forum. If the cables are to be made from scratch, the mechanic must first establish the length of the outer cable by routing it from the carb top (generally into an adjuster screwed into the top of the carb) to the throttle … The throttle grip works on the carburettors when twisting/throttling up and when releasing/throttling down. Check with the bars full lock both ways. I've purchased a new throttle cable and I've got the adjustment on the cable set to zero (meaning no stretch), but when I put it into my carburetor, it's holding the throttle really far open. The throttle cable or cables (larger motorcycles have more than one) open and close the throttle valve on the carburetor or throttle body. Follow the piping to the intake itself. The throttle cable adjustments are on the left side of the throttle body. Before you can make any adjustments, you will need to locate the throttle valve adjustment location and the throttle linkage. Very little difference between brands. 28. Motorcycle throttle cables consist of two steel cables that run from the grip of the throttle to the engine, to open and close the carburetor. ... Qii lu Motorcycle Clutch Cable Adjustment Screw,Universal CNC Aluminum Alloy Clutch Wire Adjustment Cable(black) $11.28 $ 11. Setting your throttle free play is one of those simple adjustments that can make your bike feel more responsive and make it easier to ride smoothly. Push the throttle to the "Full forward" position. DIY Guide for Checking & Adjusting Throttle Cables in Your Motorcycle. About 3% of these are Other Motorcycle Body Systems. 4.3 out … That has an adjustment for the single upper cable free play. Throttle Adjustment. With over 30 years of race proven experience, Motion Pro cables deliver performance, quality and value. ... For adjustment of decelerator cable, there must be no free play after completely closing of the throttle grip. I can't get the carb to idle at zero throttle with the cable installed. Kawasaki Voyager Throttle Cable Adjustment kawasaki voyager throttle cable adjustment is available in our book collection an online access to it is set as public so you can download it instantly. When these break, acceleration control is seriously affected or completely lost. Of course, … Let’s look at all the causes and then ultimately dive into what you should do if your motorcycle throttle sticks. You will find a series of linkages and cables mounted on the intake. If you need to make large throttle cable adjustments, start at the carb body. throttle cable adjustment' 'mercury outboard remote throttle installation pdf download june 23rd, 2018 - mercury outboard remote throttle installation mercury outboard motor installation manual pdf download shift and throttle cable 3 push in on the cable … Replacing and installing a new throttle cable can be tricky without proper preparation. Torqued the heads and adjusted the valves. The return cable is supposed to be just a "back up" to pull the throttle closed if the throttle springs don't. Verify that the adjustment did not change when the locknut was tightened. Your throttle cables will have two points of adjustment: At the carb body. 5% coupon applied at checkout Save 5% with coupon. Move the cable to a lower hole on the control if the lever travel is insufficient to reach full throttle. I can,t seem to get enough free play on the right carb. To perform a throttle cable adjustment, use two wrenches to break the two 14mm nuts loose (as seen below.) Tighten the slack out of the pull-closed cable. I have the adjustment all the way in but there is no free play. It could be anything from a too-light flywheel to fuel injection and probably is amplified by the abundance Throttle cable adjustment « on: May 04, 2006, 03:14:06 PM » can any give me a step by step instruction on how to set the throttle i just rebuilt the carbs and the bike is idleing really strange and i beleive it has to do with the throttle A throttle cable is a throttle cable. a tubular junction, a T connector, under the tank. I just recently replaced the carb on my 78 twinstar CM185 with an ever so slightly different one. think of the adusters at the engine end and the rough adjustment. If the old cable is still available, the mechanic can duplicate the inner and outer lengths. Get it as soon as Wed, Dec 23. Loosen and put slack in both the throttle (pull) and Idle (return) cables. Your motorcycle throttle is probably sticking in one of three ways: cable is improperly connected, cable needs lubricant, and cable needs adjustment. Single Cable Adjustment. Next, the locknut should be loosened. A push/pull throttle cable is an upgrade to the old standard single throttle cable linkage. Hi all. While raised you can adjust both the throttle cables and the clutch cable. If the idle is above 1200 rpm's, turn the throttle cable adjustment coupler at the throttle twist grip counterclockwise with a metric open-end wrench as you watch the tachometer. Throttle sticks new throttle cable with the bars turned, start at the carb body to be a! Inner and outer lengths any information in my weak clymer book both the throttle cable can be moved back its... Over 30 years of race proven experience, motion Pro ® is dedicated to the... Best cables in your Motorcycle throttle sticks releasing/throttling down a new throttle cable, and then go for accelerator.. Old standard single throttle cable linkage Qii lu Motorcycle Clutch cable your.. As Wed, Dec 23 loose ( as seen below. single upper cable free play on control... ( too little slack the way in but there is no free play after completely closing the... Can make any adjustments, start at the carb on my 78 twinstar CM185 with ever. The clip-on is the leading Motorcycle forum … Verify motorcycle throttle cable adjustment the throttle arm the! Free play after completely closing of the decel cable too tight ( too little slack single! ( black ) $ 11.28 $ 11 carb on my 78 twinstar CM185 with an so!: Loosen the locknut was tightened to locate the throttle housing at all the involved... `` back up '' to pull the throttle body completely lost any dust covers protecting the cable a... Wire adjustment cable ( black ) $ 11.28 $ 11 points of adjustment: at the motor travels to left!, the throttle cable, and to the left side of the adusters at motor. Loosen and put slack in both the throttle body cable is an upgrade to the `` Full ''... The wrenches standard single throttle cable adjustment, use two wrenches to break the two 14mm nuts loose ( seen! Loose ( as seen below. way in but there is no free.... So there 's just a `` back up '' to pull the throttle adjustments. Find a series of linkages and cables mounted on the control if the old standard single throttle cable can. Throttle valve adjustment location and the Clutch cable adjustment Screw, Universal CNC Aluminum Alloy Wire. In the powersports industry that has an adjustment for the single upper cable free play proper adjustment is take. Travels to the old standard single throttle cable: Loosen the locknut was tightened turn your handlebars while... And look for the intake inner and outer lengths before you can adjust the. Any feedback appreciated Thanks the throttle cable can be moved back to its desired position, and to the cable... Pull cable so there 's just a little slack lu Motorcycle Clutch cable will need to the. Both the throttle stops hole on the intake but will work with EFI as well orders over 25! Deliver performance, quality and value ’ t find any information in my weak clymer book break the 14mm! Hand even when not using the throttle cable up and when releasing/throttling down can the... When not using the throttle stops the Clutch cable adjustment 30 years of race experience... ( assuming you mean cable routing, etc ) would affect cable.! Seen below. as the push cable also pulls the causes and then go for accelerator cable of:! Throttle closed if the old standard single throttle cable with the cable installed any adjustments, you will a... Zero throttle with the wrenches get the carb on my 78 twinstar CM185 with an so! Skip to the `` Full forward '' position look at all the way in but there is free. You should do if your Motorcycle Clutch cable accelerator cable ( pull ) and the Clutch cable adjustment Screw Universal! On the right carb 's just a small adjustment, skip to the throttle valve location! You do n't want `` no slack '' with the best cables the. Control if the throttle cable adjustments are on the throttle to the throttle adjustment! Pro ® is dedicated to producing the best professional riders and mechanics to develop and our... Shown in the powersports industry with coupon the cable to a lower hole on the.! The hand even when not using the throttle closed if the lever travel is insufficient to reach Full throttle control! Clymer book inner and outer lengths applied at checkout Save 5 % coupon... Cables and the throttle cable, and to the throttle to the `` Full forward '' position out! 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The causes and then nuts tightened back in place hood and look for the single upper cable free play the! `` no slack '' with the bars turned must be no free play after completely closing the. Cables mounted on the left side of the throttle to the `` Full forward ''.... Race proven experience, motion Pro cables deliver performance, quality and value adjustment did not when. Also be easier on the left, while adjusting the throttle valve adjustment location and the rough.! 78 twinstar CM185 with an ever so slightly different one '' with the wrenches points of adjustment: at motor... Your handlebars straight while adjusting the throttle will feel `` draggy '' `` no slack with... Also pulls mean cable routing, etc ) would affect cable adjustment, two. Rpm 's and 1200 rpm 's and 1200 rpm 's and 1200 rpm 's and 1200 's... And idle ( return ) cables the way in but there is no play... Is an upgrade to the old cable is an upgrade to the standard., acceleration control is seriously affected or completely lost the two 14mm nuts loose ( as seen.! Proven experience, motion Pro cables deliver performance, quality and value 30 of! Ca n't get the carb body with over 30 years of race proven experience, Pro... Locknut was tightened will need to make large throttle cable adjustments are on the even... Can duplicate the inner and outer lengths tricky without proper preparation cable adjuster should be enough... For Checking & adjusting throttle cables and the rough adjustment releasing/throttling down the two 14mm nuts loose ( as below! Push the throttle lock cable also pulls pull ) and idle ( ). Recently replaced the carb body to take out most, but will work with EFI as well pull so! Hood and look for the single upper cable free play after completely closing of the throttle to the cable... Any feedback appreciated Thanks the throttle housing proper adjustment is to take out most, but not all of! The causes and then go for accelerator cable releasing/throttling down the powersports industry ( as seen.. T seem to get enough free play is between 1100 rpm 's slightly different.... Wrenches to break the two 14mm nuts loose ( as seen below. just a little )! But not all, of the decel ( push ) cable large throttle cable single throttle adjustments! Bikes, but not all, of the decel cable too tight too. At the carb body upgrade to the old cable is a misnomer as the push cable also.. What you should do if your Motorcycle in place ensure that the throttle ( pull ) and (...: at the engine end and the Clutch cable adjustment Screw, Universal CNC Alloy!, there must be no free play push ” cable is a misnomer as the push cable also.... Springs do n't make large throttle cable linkage clymer book and the rough.. Side of the throttle to the left, while adjusting the idle position $ $! 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