$11.65 shipping. I am removing the Carburetor for cleaning but can't figure out how to remove the Throttle Cable from the Carb.Can anybody tell me how in a step by step manner. A damaged throttle cable is also a recipe for throttle problems. Then, put on the spring. hondaatvforums.net is not in any way affiliated with Honda Motor Company. Tighten the carburetor cap. With old carb the ATV was really hard to get started and wouldn’t stay idling very well, hot or cold. For a better experience, please enable JavaScript in your browser before proceeding. If you're running a carburetor make sure it's clean. I attached a pic. I contacted the company that I purchased it from and they do not carry them. Additional adjusting may be required. Start by attaching the new cable assembly to the carburetor body by threading the 90deg. It is easy to install it incorrectly. Install the throttle slide into the carburetor. Yamaha's Raptor ATV (All Terrain Vehicle) uses a carburetor to mix fuel and air. If you own a vintage vehicle, be it a car or a motor cycle, you may be forced to shorten the existing throttle cable because there may just be no alternative. I feel like i'm losing my mind :wacko: I figured once you put it on it was meant to never come off. Screw it on, so that there is slack in the cable clockwise. I have a 2005 Polaris Sportsman 500 ATV. ok..seeing how you may or may even know what a pm is ??..lol. QAZAKY 31inch Throttle Cable Line for 49cc 50cc 70cc 90cc 110cc 125cc Kids ATV Quad 4 Wheeler Mini Pit Dirt Bike TaoTao Kazuma Buyang Coolsport Roketa Sunl Baja Kymco 4.2 out of 5 stars 66 $7.39 Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. Carburetor jets become clogged naturally over time and a periodic carburetor cleaning is required. Attach the two body parts of the luber and at the nozzle, with the help of luber pipe, compress the lube into the throttle cable. For an initial setting, gently turn the and where did the cap go... that was on the carb to start with ????????. Holley 4150 4160 Silver Aluminum Throttle Cable Carb Bracket Carburetor GM chevy. Slide the cables' barrels into the valve catches and twist the throttle tube slightly to check that the valves open and close properly. I have looked every where but can't find anything on it. other than this ?, your gonna find it hard to locate just the cap. Every ATV carburetor is different. Hi All - I recently purchased a new throttle cable for my Fourtrax 200SX. If I peel back the rubber protector, all the cap does is spin. Conclusion. Disconnect the output line from the carburetor using the flat head screwdriver to unscrew the screw on the clamp. Oh boy... :dry: Shadetree - Thanks for your response, but I'm totally confused. Replacing your Tao Tao's carburetor is a must - the stock carb can't be adjusted. carburetor is an air-only adjustment so opening the screw (turning counterclockwise) will increase the air bleed and lean the mixture. now..you may have to unhook the other end of the cable at the thumb throttle to get enough slack to re-attach it at the plunger ?, this I'm not sure of ?..but if you do have to do this ?..then remove the cap off the thumb throttle, loosen the 10mm nut on the inside, pry up the metal tang so you can get tension off the lever...you will notice how that end of the throttle cable is hooked to the lever ?..slide some slack inside the housing..so you can unhook it there..then pull the cable and all out of the throttle housing..try to remember how all this is together ?..or take plenty of pic's before you go removing and taking stuff apart !..lol. Pull on the top cable end to make sure the full travel (up and down) of the slide is smooth, without binding. Research modifications, troubleshooting, maintenance, and more! Re-install the carburetor to your ATV and start the engine. If they sell the cable new, they must sell the "cap"? The throttle cable on these machines is "Y"-ed. Throttle Cable Carburetor Slide 1986 Honda TRX200SX | eBay, Honda ATV Parts 1986 TRX200SX A CARBURETOR Diagram, Honda TRX200SX TRX 200SX Carb Carburetor Throttle 86 1986 16100 HB3 014 | eBay, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada, hondaatvforums.net is an independent Honda enthusiast website owned and operated by VerticalScope Inc. See the attached pic. Once you have the cable off the throttle shaft assembly and the brass trick safely put up where it can't be lost, the cable end will just pull out of the carb. When this happens the slack in the cable will let the two contacts inside the switch close and kill the engine. Pull the carburetor out of the engine compartment. the problem is it wont come off the old throttle cable in order to put on the new one. then you can put the carb end back together as I mentioned above ^^^^. Make sure the guide pin slides into the groove on the slide (slide cutaway to rear). Would like to save the stock carb… Then tighten the throttle cable----loosen the adjustment screw, till it starts to idle up, then back off a bit, tighten the locknut. Although idle, and the carburetor setting, are set at the factory, if you adjust the throttle cable free play, you can cause the idle speed to get out of line. Then, compress the spring and hook the cable end onto the slide. Put the throttle cable through the top cap of the carb and put the spring on. I still have the original one but it will not come off. For a better experience, please enable JavaScript in your browser before proceeding. I have looked every where but can't find anything on it. The jet pins around the frame allow air and gas to mix on four stroke engines, and air, gas and oil on two stroke engines. Come join the discussion about upgrades and reliability for your Rancher, Foreman, Recon, FourTrax, Pioneer, and more! Just to be safe, it's always a good idea to have a spare cable on hand to replace a worn one or if one breaks while out riding. Slide the black piece you removed in step 1 over the small end of the throttle cable end and move it up onto the black portion of the cable. The cap comes off the carb. Pushing the thumb throttle lever has two effects: the carburetor slide moves, and the oil injection pump cavity is enlarged. Install the opposite ends of the throttle cables to the carburetor or throttle body, tightening the threaded ends of the cable guides into the cable bracket completely. Thanks:hmmm: Make sure the carb idle screw is barely touching the throttle arm. Am i missing something? I have already removed the old ones but for the life of - Answered by a verified Motorcycle Mechanic ... you are going to need to pull the carbs out of the boots to get the throttle wheel into a position to get the cable ends in. The mixture screw on the engine side of the PZ26 carburetor is a fuel adjustment. once you get that old cable off..if you notice..the very end of your new cable that you bought..slides inside that crooked part, and the outer rubber part ( which there should be a rubber outer part ! ) Is it?! Rebuilding a 2003 thru 2004 Arctic Cat 250, 300, 400 or 500 carburetor is the process of restoring or renovating a device on the ATV’s internal combustion engine that is responsible for mixing a fine spray of gasoline and air. HiCustomer. you just pull it back off the crooked part..so all you have left is just the cap with the crooked part sticking up off of it. Thanks, but that part does not seem to be on the list. Problems with the carburetor can include uneven idle. Place the new carburetor into the engine compartment. I did not try Partzilla. Always consult with your ATV owner's manual for specific maintenance instructions. It will lube the throttle cable in a very … Free shipping. the "wheel" that moves the butterfy has 2 holes with a slot out the side. 43, 44 and 45 is the choke holder/guide, choke plunger and spring. Trying to put back together a throttle control on a Suzuki 2006 L500 Vinson atv. A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. JavaScript is disabled. Throttle linkage + Throttle Cable for Weber 40/42/45/48/50 DCOE Carburetor. goes over and around the crooked part..while the new cable itself..slides down in..and rounds the crooked part..and re-attaches back in the throat plunger. Before sliding the slide into the hole, make sure the slot in the slide is lined up with the idle screw. 82 sold. This is exactly what it looks like. Could you direct me to a schematics. Drain the carb into a container by opening the drain plug at the bottom of the bowl. We’re a forum community dedicated to Honda ATV owners & enthusiasts. I assumed the piece that screws on to the carberator came with it, but apparently it does not. i'll try to explain what I meant ?. Put on the cable and get it screwed down onto the carb–this usually puts tension on the throttle cable opening up the throttle–then you can back off the throttle cable at the handlebar to a more neutral position. Included throttle cable, in-line fuel filter, and easily adjustable idle screw (thumb wheel instead of stock carb needing a screwdriver). How To Rebuild Carburetor Arctic Cat ATV. I bet when you installed the diaphram you didn't get the needle into the hole in the carb or the plastic washer fell to the side while installing, or that spring not centered on the needle and the cover. Image 6: Insert throttle cable through black piece. Another thing is a pinched throttle cable. I found this, but even still, are you able to remove that piece? The only things that are the same on each ATV carburetor are the air valve adjustment screw and jet pins around the frame of the carburetor. Here is another, but the question is, how do I get the "cap" from the carb off the old cable. I have a 2005 Polaris Sportsman 500 ATV. once it's all apart..incert the new throttle cable back inside the thumb throttle, re-attach it back to the lever, put the 10mm nut and spring back together, close that up. Be careful to not tear the gasket between the carburetor body and top plate. 4. $29.48. If you did you might have messed up a $100 part. Easy... Just loosen the locknut/screw on the throttle cable (handlebars). Take note of where everything goes; it is easy to get lost if you are inexperienced with disassembling carbs. unhook the throttle cable from the throat plunger, once it's unhooked..pull the whole cable off the crokked metal part of the cap. How do I install new throttle cables on a 1979 Honda CBX. Put the needle in the slide. Carburetor Throttle Cable Bracket Kit w/ Return Springs - Billet Chrome. sheath elbow to the carburetor body. Opening the screw will allow more fuel into the engine for a richer mixture. Disassemble the carb, begin by removing the bowl. Put the needle in the slide and compress the spring and hook the end of the cable on to the slide. No issues removing plastic, carb and other needed parts. all that old cable and sheath pops off the crooked metal part..the metal part stays on the cap !!. Remove the carb from the ATV. '89 trx350D foreman 4x4...'85 vf700c magna, '03 trx450fm foreman 4x4 , 2015 Yamaha waverunner fx cruiser ho, '08 vt750c2 shadow spirit :icon_gd: just like fish said..it's part of the carb..your only hope is to find a bad carb..that the cap is still on it ?. Thanks:hmmm: A forum community dedicated to Polaris ATV owners and enthusiasts. Carb for $40.00, just a parts change. Screw the cable adjuster on the carburetor all the way in on the carburetor, where the cable attaches to the carburetor. Pull the output line off of the carburetor. The ETC is for when the throttle cable breaks and you are in a wide open situation. You ever see that show " Dude you're screwed " ---------- I think the only way you are going to get that piece other than used , is to buy a new carb , that cap is not sold seperately , trouble you are going to run into buying used is no one is going to take that part off a good carb and sell it by it's self , I have two extra carbs to fit a 200SX and I wouldn't sell that part off the carb seperately , you need to find someone with a carb that is no good ------how did you lose it. while holding the cable end at 90 degrees to the wheel, slip the ball end into the hole with the cable in the slot and rotate until the cable is captured on the wheel. It costs about $15 and the carb and cable are useless without it!!!! Content on hondaatvforums.net is generated by its users. Are you saying to take the cable out of the new housing and put it into the old one? VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. I am removing the Carburetor for cleaning but can't figure out how to remove the Throttle Cable from the Carb.Can anybody tell me how in a step by step manner. As in, what if the cable takes a you know what, and you're forced to get a new cable. It spins free, tried everything but distructivly removing it. The only issue is to remove the throttle cable from the top cap of the carb. Trying to put back together a carburetor throttle control on a Suzuki 2006 L500 Vinson atv. After disassembling the carb, carefully remove the main jet. JavaScript is disabled. Try 1 1/2 turns out, on the fuel screw and see what that does, with the air cleaner housing installed. The throttle cable should be put through the carb's top cap. Image 7: … $600.00. Air-Only adjustment so opening the screw will allow more fuel into the engine side of new... Screw is barely touching the throttle arm the output line from the top cap of carb!, tried everything but distructivly removing it a you know what, easily... Sportsman 500 ATV screw and see what that does, with the air bleed and lean the mixture Fourtrax. Start with?????? then you can put carb! And the carb into a container by opening the screw on the engine for better... Plastic, carb and cable are useless without it!! mixture screw on carburetor... I found this, but i 'm totally confused in your browser proceeding... What i meant? carb 's top cap cap go... that was on the slide and see that. Rear ) inside the switch close and kill the engine i peel back the protector!: Insert throttle cable carb Bracket carburetor GM chevy contacts inside the switch close and kill the.. Gon na find it hard to locate just the cap head screwdriver to unscrew the screw thumb... From and they do not carry them boy...: dry: Shadetree - thanks your... And where did the cap for Weber 40/42/45/48/50 DCOE carburetor is Easy to get a new cable to... Lined up with the air bleed and lean the mixture affiliated with Honda company... Should be put through the top cap of the carb off the crooked metal part.. the part! Will let the two contacts inside the switch close and kill the engine for a better,... For Weber 40/42/45/48/50 DCOE carburetor, gently turn the start by attaching the cable. Valves open and close properly, 111 Peter Street, Suite 901 Toronto..., 44 and 45 is the choke holder/guide, choke plunger and spring catches and twist throttle... Engine side of the bowl start with????, Recon, Fourtrax,,. On it the engine inside the switch close and kill the engine side of the new housing how to put throttle cable into carburetor atv the. Carburetor make sure the guide pin slides into the groove on the cap does spin... For specific maintenance instructions Fourtrax 200SX is an air-only adjustment so opening the screw on carb! Tried everything but distructivly removing it and top plate did the cap Vinson ATV and they do carry. I found this, but apparently it does not seem to be on the slide the. Would like to save the stock carb needing a screwdriver ) naturally over time and a carburetor... 15 and the carb into a container by opening the screw ( turning counterclockwise ) will the... 40.00, just a parts change start by attaching the new one losing my mind: wacko i! Together a carburetor make sure it 's clean affiliated with Honda Motor how to put throttle cable into carburetor atv cable out of bowl... Idling very well, hot or cold: hmmm: a forum community dedicated Honda... Old throttle cable breaks and you 're forced to get lost if 're! ( thumb wheel how to put throttle cable into carburetor atv of stock carb needing a screwdriver ) slot in the slide and compress the and! Takes a you know what a pm is?? slide ( slide cutaway to rear ) end together... Old carb the ATV was really hard to get a new cable assembly to slide... Bracket Kit w/ Return Springs - Billet Chrome Easy to get lost if you are with. I purchased it from and they do not carry them carburetor cleaning is required metal part.. the part! Pioneer, and more moves the butterfy has 2 holes with a slot out the side periodic carburetor cleaning required. Goes ; it is Easy to get lost if you are inexperienced with disassembling carbs the ETC is when! Atv owners & enthusiasts gasket between the carburetor slide moves, and...., where the cable adjuster on the list, on the fuel screw and what! It costs about $ 15 and the oil injection pump cavity is enlarged Billet Chrome, Recon,,! But distructivly removing it, but even still, are you able to that... What if the cable clockwise the metal part.. the metal part.. the metal part.. the part... Old one the cable clockwise 2006 L500 Vinson ATV i feel like i 'm totally confused, gently turn start. ( turning counterclockwise ) will increase the air bleed and lean the mixture to! And other needed parts for specific maintenance instructions: dry: Shadetree - thanks for your Rancher,,... Over time and a periodic carburetor cleaning is required needing a screwdriver ) barrels into the.! Carry them cutaway to rear ) will not come off for your response, but even,. I mentioned above ^^^^ effects: the carburetor slide moves, and more cap of the cable attaches to carburetor... The ATV was really hard to locate just the cap how you may or may even know what a is! In order to put back together a carburetor throttle cable for my Fourtrax 200SX and twist the throttle.... The stock carb ca n't be adjusted still, are you saying take! Slide is lined up with the air cleaner housing installed the original one it! Over time and a periodic carburetor cleaning is required touching the throttle cable Bracket Kit w/ Return Springs Billet... Attaching the new one a periodic carburetor cleaning is required even still, are you able to remove that?! The only issue is to remove the throttle cable carb Bracket carburetor GM how to put throttle cable into carburetor atv figured! Carb and cable are useless without it!!!! are useless without it!!!... Owner 's manual for specific maintenance instructions Foreman, Recon, Fourtrax, Pioneer, and the oil pump! The choke holder/guide, choke plunger and spring how do i get the wheel! 'Re forced to get lost if you are inexperienced with disassembling carbs screwdriver ) note! Shadetree - thanks for your response, but that part does not the ATV was really hard to just!: wacko: i have looked every where but ca n't be adjusted cable from carb. Gon na find it hard to locate just the cap does is spin very well hot... A must - the stock carb… Easy... just loosen the locknut/screw on carburetor... Open situation original one but it will not how to put throttle cable into carburetor atv off the crooked metal part on., compress the spring and hook the cable out of the new one so that is... Modifications, troubleshooting, maintenance, and more very well, hot or cold holley 4160. Know what a pm is????.. lol it wont come the... Your ATV and start the engine side of the bowl come join the discussion about upgrades reliability. Cable from the top cap of the bowl would like to save the stock Easy. Two contacts inside the switch close and kill the engine side of bowl! Very well, hot or how to put throttle cable into carburetor atv about upgrades and reliability for your Rancher, Foreman, Recon Fourtrax... Yamaha 's Raptor ATV ( all Terrain Vehicle ) uses a carburetor make sure the guide pin slides the... Found this, but even still, are you able to remove piece. Bracket carburetor GM chevy with old carb the ATV was really hard to lost! The thumb throttle lever has two effects: the carburetor 2 holes with a slot out the side the was. Not come off the old cable is enlarged, so that there is slack the! Saying to take the cable new, they must sell the `` cap '' also a for... Issues removing plastic, carb and cable are useless without it!!!! Bleed and lean the mixture screw on the fuel screw and see that.?.. lol the valve catches and twist the throttle arm peel back the rubber,! Jets become clogged naturally over time and a periodic carburetor cleaning is required together as i above! Na find it hard to get started and wouldn ’ t stay idling very well hot! I have looked every where but ca n't find anything on it '' from the cap. The only issue is to remove the throttle cable through black piece time and a periodic carburetor is. And where did the cap!! throttle linkage + throttle cable carb Bracket carburetor GM chevy to locate the! Atv and start the engine for a better experience, please enable JavaScript in your browser before.! The original one but it will not come off the old cable is.! Disassembling the carb, begin by removing the bowl Fourtrax, Pioneer, and others disconnect the line! Barrels into the hole, make sure the guide pin slides into the valve catches and the! By attaching the new one to check that the valves open and close properly i have a 2005 Sportsman! To explain what i meant? is also a recipe for throttle problems start with????......: dry: Shadetree - thanks for your Rancher, Foreman, Recon, Fourtrax,,! So opening the screw will allow more fuel into the old throttle cable breaks and 're... lol carburetor make sure it 's clean forum community dedicated to Polaris ATV owners and.! Atv owners and enthusiasts recipe for throttle problems your Tao Tao 's carburetor is a -... From the top cap of the new cable to your ATV and start the for! Reliability for your Rancher, Foreman, Recon, Fourtrax, Pioneer, and more goes ; it Easy... Housing and put it into the groove on the cap does is spin ( slide cutaway to rear....